A STEEL RULE DIE CUTTING MANUFACTURER OF CUSTOM GASKETS AND OTHER PRODUCTS.A BUSINESS YOU CAN TRUST AND IS EXTREMELY EASY TO WORK WITH.AT ALPHA DIE CUTTING WE USE OUR EXTENSIVE CAPABILITY AND EXPERTISE TO COLLABORATE WITH YOU TO MANUFACTURE A QUALITY PRODUCT THAT IS GUARANTEED TO FIT YOUR SPECIFIC APPLICATION.

* Design, development and optimization of front and rear lamp assembly and interface study with environment parts. * Tool design according to the ease of injection molding techniques leading to 10% reduction in costs. * Statutory & regulatory requirements check with input style & 3D CAD leading to an addition of 2 new clients. * Applying poka-yoke to avoid mismatch and for the ease of assembly, which lead to 30% reduction in assembly time. * THESIS AND RESEARCH * Fabrication and characterization of all polymer 3D solar cells. * Fabrication and Characterization of all polymer 3D solar cells which includes lithography, annealing, evaporation, spin coating and wire bonding. * Internal resistance measurement using 4 point probe and Electrical characterization using AM 1.5 Solar simulator. * Developed most effective and economical process of fabrication. ;

* Plastic component (Automotive interior and Exterior) design and product design with consideration of theoretical aspects and model checking. * Effective data conversion, DFMEA and legacy application with reverse engineering. * Co-ordination with onsite engineer for the entire project cycle from the initial concept to the final submission with necessary technical support, which lead my career to promotion in 5 months. * Developed leadership and organizational skills by handling onsite teams of 7 people for different projects by coordinating with customers and base company. ;

* Directed and led product development teams to design and manufacture temperature control units for environmental testing of silicon chips on a large scale. Oversaw and ensured the cost effectiveness of engineering designs, product specifications, and manufacturing quality. Implemented project management tools and methodologies to achieve process improvements and validation. Designed and developed latching and locking mechanism using mechanical engineering skills. Identified and translated customer specifications into engineering designs and drawings. Provided on-site customer support by traveling to meetings and communicating effectively.

* Concept, design and build state-of-the-art custom high voltage capacitors for R&D and defense industry. * Apply new design concepts into production through exploration and development. * Define mechanical system-level architectures, specify performance requirements, and create accurate conceptual design requirements documentation. * Technical analysis to ensure designs meeting the customer requirements, including mechanical system reliability, and mechanical system maintenance concerns. * Trained the technical staff on the operation and maintenance of factory automation equipment. * Work with Sales, Marketing and Manufacturing Departments to insure customer requirements are satisfied.

* · Plan and estimate basic engineering development tasks including design, prototype fabrication, testing and documentation. * · Develop feasible designs from rough sketches and concepts with minimum supervision. * · Work with vendors to fabricate prototypes and conduct engineering tests. Work with Production to ensure smooth implementation of design changes. * · Proposal input for cost reduction design alternatives and estimate required man-hours for design changes, prototype/testing costs and schedule forecasts. * · Generate Engineering Change Orders and coordinate implementation tasks with Production and Marketing organizations. * · Design tests for Returned Goods and provide in-depth failure analysis, documentation and reporting to upper management/customers as required.

* Provide efficient project management by organizing schedules, budgets, as well as internal and external resources. Coordinate with off-shore manufacturing partners and vendors. Manage complex technical projects from conceptualization through completion to achieve innovations in product development. Monitor all project phases, progress, and problem solving. Optimize information systems and databases for documentation, costing, and quality assurance. * Maximize stakeholder communications to achieve company objectives and minimize risks. * Develop project requirements and specifications that ensure customer satisfaction. * Lead cross-functional teams through regular status updates and project reports. * Accomplished process improvements within new product development lifecycles. * Decreased products’ time-to-market by 3 months and reduced products’ costs by 30%.

* Develop conceptual designs for Water salinization salt system and design automation controller, based on market needs and new technologies. * Design outdoor weatherproof automation system enclosure for variable speed pumps. * Work on sustaining issues related to hydraulic valves, chemical feed system and O-ring gland improvement for existing salt system. * Work effectively in a team environment interacting with suppliers, product line managers, sales and peer engineers. Perform project management duties during the development cycles. * Apply UL and NSF standards during design process, calculate and analyze test results for hydraulic and automation system and prepare detailed reports. * Conduct risk assessments for hydraulic valves, analyze competitive products and determine appropriate manufacturing processes. * Develop, manage and complete projects with fixed budgets.