Douglas Utley

Douglas Utley Email and Phone Number

Quality & Operations Management

Douglas Utley's Contact Details

Douglas Utley's Current Company Details

Quality & Operations Management

Douglas Utley Work Experience Details

  • Senior Operations Manager
    Scd Probiotics, Llc Jan 2017 - Jan 2020
    Kansas City, Missouri, Us
    Managed production, quality, and shipping/receiving departments.Created layout and managed production expansion at new location (tripled brew capacity). Expansion included new equipment and layout that reduced labor requirements, reduced takt time, and improved safety.Revision of material management system including BOM review/revision and implementation of a "pull" system with Kanban to assure adequate raw and finished goods on hand, but not to exceed a MAX level to prevent expiration of perishable materials/products.Responsible for maintaining three separate facilities (two operations and one office).Established KPI for various departments to communicate overall health of organization.Managed and direct handling in creation of new QMS to achieve ISO 9001 compliance [ISO 9001:2015 certification obtained January 2019].
  • Quality Engineer
    Martinrea International Feb 2016 - Apr 2017
    Vaughan, Ontario, Ca
    Tier 1 front and rear suspension assembly.Developed APQP/PPAP documentation; performed GR&R studies; capacity analysis; lead corrective/preventive actions, statistical analysis of production data, lead multiple continuous improvements (from CAPA, RPN reduction, Six Sigma, etc.); lead MRB activities and disposition; act as liaison to customer.
  • Quality Manager
    Hp Pelzer, North America 2014 - 2015
    Management of Quality department and personnel; revision of APQP process to reduce PPAP time and force read across/lateral actions for robust change management; maintenance of QMS to maintain compliance to ISO/TS 16949 Standard [maintained certification for surveillance audit in 2014 and re-certification in 2015].
  • Senior Quality Engineer
    Ec Manufacturing Nov 2012 - Nov 2014
    Contract manufacturer of Greenfield Project. Main responsibilities included supplier auditing and approval; identification of inspection requirements, methods, and purchase of equipment; development of receiving inspection procedures [all adopted by customer to replace their current system]; worked with 3rd party lab for product integrity testing per FDA analytical requirements.I had started with the company as their 4th employee to develop supplier quality. At the end of 2 years, ECM had purchased a manufacturing plant, started production, and increased to 1,200 employees working a four-shift, 24/7 production week.Plant closure after customer bought out contract and took all manufacturing internally.
  • Quality Engineer
    Modine Manufacturing Company 2010 - 2011
    Racine, Wi, Us
    APQP/PPAP responsibilities for two product lines; QE support for tube form & cut and assembly; Six Sigma project conducted for internal scrap issue which generated a calculated $1.4M savings.
  • Quality Manager
    Meridian Automotive Systems 2003 - 2008
    Hired as Quality Engineer and later promoted to Quality Manager.Responsible for authoring/managing program APQP/PPAP; maintenance of QMS to assure compliance with ISO/TS 16949 Standard; chaired several TS surveillance and certification audits [most audits had zero findings]; acted as a liaison to customers in US and Mexico; two Six Sigma projects completed resulting in calculated $220k annual savings.

Douglas Utley Education Details

  • Pittsburg State University
    Manufacturing Engineering

Frequently Asked Questions about Douglas Utley

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Douglas Utley's role in his/her workplace is Quality & Operations Management.

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Douglas Utley's email address is do****@****eel.com

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Douglas Utley's direct phone number is +162071*****